WorkflowMaintenance & Engineering

Engine Workscope Review

Engine workscope review that checks every shop quote line, and every life-limited part to the lease return, before you sign

Every shop quote checked line by line, and every part checked to the lease return.

See one case, screen by screen ↓
demo51linesof an $8,912,400 GEnx shop quote read and pinned to their engine modules in 6 minutes
demo7findingswith their sources, $1,204,000 questioned, and one life-limited part that would return short of the lease
demo$918Kremovedof duplicate, above-contract and beyond-build-goal charges agreed by the shop on one widebody quote
target5daysfrom shop quote to signed workscope, so the shop slot and material orders hold
In short

What is Engine Workscope Review?

Engine workscope review is checking an engine shop visit's workscope and quote before you approve it: each module against the build goal, each life-limited part against the next removal and the lease return, each AD and service bulletin due, and each line against the shop contract. Engine Workscope Review gives that work to agents that read the quote, the records, the directives, the lease and the contract, check each other and draft cited questions to the shop; the powerplant engineer decides every finding and signs.

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Updated

The problem

Why an engine workscope review takes every day the shop gives you

An engine workscope review starts when an engine comes off wing: the shop tears it down and sends a quote by module: fixed-price restorations under the general terms agreement, time-and-materials labor, new and repaired parts, LLP replacements, over-and-above findings, test cell and handling. A widebody quote runs to millions of dollars, and the powerplant engineer has about five days to approve the workscope before the shop releases the slot and the material orders. In that time someone has to check every module against the build goal, every life-limited part against the next removal and the lease, every AD and service bulletin due at this exposure, and every line against the shop contract — with the quote PDF, the LLP status sheet, the lease and the GTA open side by side.

The money is in what slips through. A reused LLP that meets the build goal but not the lease's return minimum is found at redelivery, when the fix is a second shop visit and a spare engine on rent. Fixed-price module scope charged again as labor, handling above the contract cap, a second test cell run charged up front, a module restored beyond the build goal, a directive left out of the quote. Questions go to the shop by email, the revised quote comes back as a new PDF, and nobody re-checks every line of the revision.

typical$2.6Bin 2025spent by airlines leasing engines to cover shop-visit backlogs
typical$136BMROglobal maintenance, repair and overhaul spend in 2025, with engines the largest segment
typical~40%morenarrowbody engine shop visits in 2025 than in 2024
Where an engineer's five days on a shop quote goestimated
By hand5 days
With the solution1 days
  • Reading the quote and mapping each line to its module1 → 0.1 d
  • LLP status and back-to-birth, projected to the lease return1 → 0.1 d
  • ADs and service bulletins due at this shop visit0.5 → 0.1 d
  • Lease return conditions and reserves0.5 → 0.1 d
  • Prices against the shop contract1 → 0.1 d
  • Questions to the shop and re-checking the revision1 → 0.5 d

Estimated split for one widebody engine shop visit quote, checked by hand and with the solution.

How it works

How a shop quote moves

Six agents read, project, match and cross-check every quote; the engineer approves each question and signs.

What comes in
Quotes in5 shops · shop portals, email, upload
Agents at work
Quote readerlines → modules
Then
Records agentLLPs to return
Directives agentADs and SBs due
Lease agentreturn conditions
Then
Price checkercontract + cross-check
Then
Workscope agentfindings + questions
A person decides
Powerplant engineerapproves, asks, signs
What comes out
Signed workscope
Questions to the shop
Cost record and claim
One case, step by step

One engine workscope review, from shop quote to signed workscope

ESN 959-412, a GEnx-1B74/75 off Corvane Airways 787-9 N815CV, came off wing on Sep 28 with 6°C of EGT margin and HPT stage 1 blade coating loss. Meridian Turbine Services sent quote QT-26-3381 Rev A at 17:52 on Oct 14: 51 lines, $8,912,400, approval asked by Monday, Oct 19. The aircraft is leased from Halvorsen Aircraft Leasing and returns on Aug 31, 2029. Here is what happens next, screen by screen, in the working solution.

  1. 01Next morning

    The quote has already been read

    Owen Castellano · Powerplant engineer

    Owen's day starts with two shop quotes waiting, $1.27M questioned on open quotes and $4.3M of credits agreed this year. The GEnx quote for ESN 959-412 is first: due Mon, Oct 19, 7 findings, $1,204,000 questioned and one part below the lease at return. Below it are a LEAP-1A quote from Harbor Point, a GE90 workscope the agents drafted before removal, and a CFM56 invoice for Grace in finance.

    What the agents did: “Lease agent found the HPT stage 1 disk would return with 3,100 cycles; lease LA-0815 requires 5,000.”

  2. 02Opening the review

    The quote laid on the engine, and the workscope agent talks it through

    Quote reader, records, directives, lease agents and price checker

    The quote reader mapped all 51 lines to the fan and booster, HPC, combustor, HPT, LPT, accessories and whole-engine work, and seven numbered pins mark the findings on the cutaway. Beside it, the workscope agent sums up what six agents found: 2 gaps that would leave the engine short of the lease or the ETOPS standard, 5 charges to question for $1,204,000 (four to remove, and one new disk to ask about before it is scrapped), and one of its own findings withdrawn by the price checker. Owen asks follow-ups in plain words — “Why not pay the lessor instead?”, “Show the duplicate lines”, “What did the price checker withdraw?” — and every answer comes back with its sources.

    The workscope agent, on paying the lessor instead: “Because the lease does not allow it: §6.4(d) says a part below 5,000 cycles ‘shall not be satisfied by any payment of compensation’.”

  3. 03One click on the red disk

    A part that meets the build goal and fails the lease

    Records agent

    The HPT stage 1 disk, S/N GWN-4471, has a 15,000-cycle limit, 10,430 cycles since new and 4,570 left. Projected at 560 cycles a year from reinstall on Jan 18, 2027, it reaches the Aug 31, 2029 return with 3,100. The lease requires 5,000 at return and does not accept cash instead, yet the quote reuses the disk. Its back-to-birth trace is complete through 3 prior operators.

    Replacing it now, with the HPT open, adds about $598K; leaving it means a second, HPT-only shop visit before return, estimated at $2.4M.

  4. 04Before anyone saw it

    One agent withdraws another's finding

    Price checker

    The workscope agent had read combustor lines 17 and 18, $64,000 each, as the same repair charged twice. The price checker read them against the teardown report: one is the outer liner, one the inner liner — two parts. It withdrew the finding, and the withdrawal stays on the record with its reason.

    “Agents check each other before anything reaches you. Withdrawn findings stay on the record.”

  5. 05Owen decides

    He approves each finding as a question to the shop

    Owen Castellano · Powerplant engineer

    Every finding carries its severity, module, dollar effect and the sources behind each number. F1 is the HPT stage 1 disk (+$598K). F2 is HPC teardown labor charged twice: line 14 bills 1,050 hours, $420,000, while fixed-price line 8 already includes disassembly, inspection and reassembly. Owen approves both, each becomes a drafted question, and he approves the other five in one step. He could edit any question, or reject it with a reason code.

    “Proposes, cites and asks — you decide every change.”

  6. 06Directives

    Every AD and service bulletin due at this shop visit

    Directives agent

    Eight directives and bulletins are due for this serial number at this exposure. Four are in the quote, AD 2026-03-02 is met by the new HPC spool on line 9, SB 72-0377 was done at the Jun 2021 shop visit and SB 72-0420 was not adopted. SB 72-0412, the fuel nozzle upgrade Corvane's ETOPS configuration standard requires at this visit, is missing from the quote — finding F4, +$148K, and Owen has already approved the question asking the shop to add it.

    The directives agent never closes a directive without a record.

  7. 07Lease return

    Eight return conditions, as quoted and as proposed

    Tomas Varga · Lease technical manager

    Lease LA-0815 Schedule 6 is tested clause by clause. As quoted, §6.4(c) is not met — 3,100 cycles lowest against 5,000 — and §6.4(d) would need a second shop visit. With the agents' proposal, the lowest part returns with 6,620 cycles. §6.7 asks for a workscope summary to the lessor within 10 days of the quote, by Oct 24: the lease agent drafted it, and Tomas sends it to Hanne Vik at Halvorsen.

    The lease agent drafts; Tomas Varga confirmed its reading of the lease on Oct 15 and sends the summary himself.

  8. 08Answers in the thread

    The shop answers, and Rev B is checked line by line

    Luis Navarro, Meridian · and the agents

    Owen sends 7 questions to Luis Navarro at Meridian in one thread. Meridian agrees to a new HPT stage 1 disk, removes the duplicate labor and the second test cell run, builds the fan and booster to minimum, adds SB 72-0412 and corrects handling to the 12% cap. On F6 it sends the inspection record: a 0.018 in. rim rub on the LPT stage 3 disk against a 0.010 in. shop-manual limit. The agents check Rev B, $8,740,400, line by line: every approved change moved, nothing else.

    Workscope agent and price checker: “F6: the inspection record shows a 0.018 in. rub against a 0.010 in. limit — the replacement is justified. I recommend accepting it.”

  9. 09Signed · Oct 15

    He signs; above $5 million, the program manager countersigns

    Owen Castellano and Rachel Lindqvist

    Every finding is decided: six agreed by the shop, one justified. Owen ticks W1–W4 himself, each with the agents' evidence under it — within the build goal and the lease (lowest part 6,620 cycles at return, the lease needs 5,000), every directive due in the workscope (8 of 8), charges checked against the contract (51 lines), shop answers checked by the agents — and only then can he sign the Rev B workscope at $8,740,400. The price is above $5,000,000, so Rachel Lindqvist countersigns the same day.

    “Your signature records your name, the time and what it means. It cannot be edited afterwards.”

  10. 10The cost record

    The signed workscope becomes the cost record and the reserve claim

    Cost-record agent · for Grace Whitfield

    The cost by module adds to $8,740,400 — $3,362 a cycle to the 2,600-cycle build goal, $918,000 of credits agreed, a 92-day turn time and redelivery on Jan 2, 2027. The reserve claim to Halvorsen is $7,612,000: $5,962,000, the full performance restoration reserve balance, plus $1,650,000 for three life-limited parts. Corvane pays $1,128,400. Accessories are excluded under §7.4, and the claim is due within 90 days of redelivery, by Apr 2, 2027. The claim pack is ready for Grace: 41 documents, from the signed workscope to the LLP release tags and back-to-birth packs.

    The cost-record agent builds the claim pack; finance submits every claim.

Who it’s for

Built for everyone who signs off a shop visit.

The same engine shop visit, seen by four of the people who carry it — what the quote week looked like, and what it looks like now.

OC
Owen CastellanoPowerplant engineer, GEnx and GE90 · signs workscopes up to $5M
Powerplant engineer
Before
Six engines in shops, and for each quote a PDF, the LLP status sheet, the lease and the GTA open side by side for five days.
Now
Opens each quote already pinned to the engine with cited findings, decides each one and signs. “Show me what the quote does to each module, and what it leaves short at return.”
RL
Rachel LindqvistEngine program manager · sets build goals, countersigns above $5M
Engine program manager
Before
Countersigns big shop visits without one page that shows every finding, the shop's answer and why each was decided.
Now
Sees every finding, the shop's answer and the reason codes on one page before she countersigns. “If it's over five million, I want the reasons on one page.”
TV
Tomas VargaLease technical manager · return conditions for 61 leases
Lease technical manager
Before
Hears about an LLP shortfall at redelivery, when the only fix is another shop visit.
Now
Sees each return clause tested as quoted and as proposed, confirms the reading and sends the lessor summary on time. “The lease doesn't care that the part met our build goal.”
GW
Grace WhitfieldMaintenance finance analyst · shop invoices and reserve claims
Maintenance finance analyst
Before
Reconciles a shop invoice months later against an approval she has to reconstruct.
Now
Has the cost record by module and the reserve claim the day the workscope is signed. “Every dollar on the invoice has to match a line someone approved.”
Built on the engine

7 agents. Each with one job, and hard limits.

Six agents read, project, match and cross-check every quote; the engineer approves each question and signs.

Quote reader

Reads each shop quote and revision from the shop portals and email, splits it into lines with hours, rates and amounts, maps every line to its module and shop-manual task, and lists what moved between revisions.

  • Never rounds or guesses an amount
  • Every value carries its page; an unreadable line goes to the engineer
Records agent

Reads LLP status sheets and back-to-birth packs, and projects every life-limited part to the build goal and the lease return with the fleet plan's utilization; asks Technical Records for any missing document.

  • Never assumes a cycle count
  • A trace gap stops the part from counting
Directives agent

Finds every AD and service bulletin due at this shop visit for the serial number, including ETOPS configuration items, and checks each against the quote and the engine's records.

  • Never closes a directive without a record
Lease agent

Reads the aircraft or engine lease — return conditions, reserves, notices — tests the workscope against each clause, and drafts the workscope summary to the lessor.

  • Its reading is confirmed by the lease technical manager
  • Nothing goes to a lessor without a person's approval
Price checker

Checks every line against the shop contract — rates, handling caps, fixed-price scope, test cell terms — and reviews the workscope agent's findings before they reach a person.

  • Never changes a quote
  • May withdraw a finding, with its reason on the record
Workscope agent

Leads the review: compares each module with the build goal and the workscope planning guide, writes the findings with their sources and effect in dollars and cycles, drafts one question to the shop per approved finding and talks it through with the engineer.

  • Sends nothing to a shop, lessor or finance without a person's approval
  • Every claim cited
Cost-record agent

Builds the shop visit cost record by module from the signed workscope, prepares the maintenance reserve claim pack against the lease's reserves, caps and exclusions, and reconciles the shop invoice against the approved workscope.

  • Finance submits every claim
Powerplant engineer

Decides and signs; the program manager countersigns. The agents propose; a named person decides.

Ask in plain words

Ask about any engine, quote line, part or lease

Ask in plain words about an ESN, a line, a life-limited part or a lease clause. The agents answer with their sources, and can open the right screen or draft the next step.

Which parts on ESN 959-412 return below the lease minimum?

One, as quoted: the HPT stage 1 disk (S/N GWN-4471) returns with 3,100 cycles at Aug 31, 2029; lease LA-0815 requires 5,000 and does not accept cash. The HPC stage 1–2 spool would also be short, but the quote already replaces it (line 9).

Why is HPC line 14 a duplicate?

Line 14 charges 1,050 hours ($420,000) to take the HPC rotor apart and rebuild it, while line 8 — the fixed-price HPC restoration — already includes module disassembly, inspection and reassembly, as Exhibit B, item 2.3 of the general terms says.

Send the lessor the workscope summary for ESN 959-412

I drafted it from the agents' proposal: HPC, HPT and LPT restoration, three LLPs replaced, lowest part 6,620 cycles at return. Tomas Varga sends it — I opened the lease screen for him.

Draft the reserve claim for ESN 959-412

The claim to Halvorsen is $7,612,000 if Rev B is approved: $5,962,000 from the performance restoration reserve (the full balance) and $1,650,000 for three life-limited parts. Corvane pays $1,128,400. The pack is built once the workscope is signed.

Every screen

The working solution, as it ships.

13 screens from the working solution, on its sample data. Pick one to see it large.

TodayThe powerplant engineer's day: shop quotes waiting by deadline, dollars questioned, credits agreed this year, and what the agents did overnight.
The engine workscope reviewThe shop visit quote on a cutaway of the engine — every module with its workscope level and dollars, findings pinned, LLPs at the lease return — beside the conversation with the workscope agent.
One life-limited partThe HPT stage 1 disk's limit, cycles since new, life left now, cycles at the lease return as quoted and as proposed, and its back-to-birth trace.
Findings, approved as questionsEach finding with its severity, module, dollar effect and cited reasons; an approved finding becomes a drafted question to the shop, and the other five can be approved in one step.
Agents check each otherThe price checker withdraws a duplicate-charge finding on two combustor liners, with its reason kept on the record.
Build goal and workscope optionsThree workscope options priced to the engine build goal — shop visit price, cost per cycle, lowest part at return, second shop visit and all-in — and each module against the workscope planning guide.
LLPs to the lease returnLLP management to the lease return: all 16 life-limited parts projected against the 5,000-cycle line, with a what-if on cycles a year and the back-to-birth check.
ADs and service bulletins dueEvery airworthiness directive (AD) and service bulletin due at this engine shop visit, against the quote: in the quote, met another way, already done, not adopted, or missing and already asked for.
Lease return conditionsEach return condition in the lease schedule tested as quoted and as proposed, with the workscope summary to the lessor drafted for the lease technical manager.
Every shop quote line, with its sourceAll 51 lines of the engine shop visit quote with the agents' check; line 14 opens on its page of the quote — 1,050 man-hours of HPC teardown labor at $400 — and the price checker's note that it is questioned in finding F2.
Questions to the shopQuestions, answers and the revised quote in one thread with the shop, Rev B checked line by line, and a justified replacement read against the shop-manual limit.
Sign-offEngine workscope sign-off: every finding decided with the shop's answer, W1–W4 ticked by the engineer against the agents' evidence, his signature, and the countersignature above $5 million.
Shop visit cost record and reserve claimThe shop visit cost record by module, cost per cycle to the build goal, credits agreed, and the maintenance reserve claim to the lessor with its balances, exclusions and the claim pack ready.
Governance

Built for engine workscope review: cited, countersigned, on the record.

Every value cites its sourceEach number in a finding opens the passage it came from — the quote page, the GTA clause, the lease clause, the LLP status sheet, the back-to-birth pack, the AD, the service bulletin or the shop's inspection record. Every line of the quote opens on its own page of the quote, with the price checker's check beside it.
The engineer signs; a second person above $5MThe powerplant engineer decides every finding and ticks each of W1–W4 against the agents' evidence before the workscope can be signed, and the signature records its meaning. Above the countersignature threshold, the engine program manager countersigns.
Agents check each otherThe price checker reviews the workscope agent's findings before a person sees them. A finding it withdraws stays on the record with its reason.
Nothing leaves without a personThe agents never send a question to a shop, a summary to a lessor or a claim to finance unseen. The engineer approves each question, the lease technical manager sends lessor notices and finance submits every claim.
A reason code on every decisionRejecting a finding needs a reason (R1–R4), returning a quote to the shop needs X1–X4, pushing back on a shop's answer needs a P code and accepting an invoice variance needs an A code.
An audit trail that cannot be editedEvery read, finding, question, answer and signature, by people and agents, is on the audit trail with who, what and when, and any workscope can be exported as an evidence pack. It works from the records operators already keep: LLP status under 14 CFR 121.380(a)(2), airworthiness directives under 14 CFR Part 39 and the ETOPS configuration standard under 14 CFR 121.374.
Configuration

Your engine program's rules, not ours

The thresholds the agents work to and the workscope planning rules are settings, and every change is on the audit trail.

SettingDefaultChoose from
Countersignature above$5,000,000Step up or down by $500,000
Flag a quote line from$10,000Step up or down by $5,000; smaller variances go into one line for review
Warn when a part is within this of the lease minimum500 cycles at returnStep up or down by 100 cycles
Decision clock on a shop quote5 daysDays from receipt to a signed workscope, one day at a time
Shop answers due within2 business daysBusiness days after the questions are sent, one day at a time
Workscope planning rulesCorvane GEnx workscope planning guide, Rev 7Minimum, performance restoration or overhaul per module; a change is saved as a Rev 8 draft for the engine program manager
Roles6 rolesPowerplant engineer · engine program manager · lease technical manager · maintenance finance analyst · technical records · administrator
Notifications3 of 4 onQuote decision 2 days from its clock · a shop answers · a part would return below a lease minimum · weekly summary, Monday 07:00
Connections

Works with the systems a shop visit already runs on

Maintenance and engineering systemengines, LLP status, removals and the fleet plan
Engine records libraryback-to-birth packs and release tags (FAA Form 8130-3, EASA Form 1)
Shop portals and emailquotes, answers, revised quotes and invoices
Lease libraryaircraft and engine leases, return conditions and reserve schedules
Engine condition monitoringEGT margin trends behind each removal
Finance systemshop visit cost records and maintenance reserve claims
What it changes

The difference, in numbers.

Every figure is labelled: a target the solution is built to, an estimate, a typical published result, or a proven one.

target
0parts
returned below a lease minimum — each checked to the return before signing
LLPs checked to the lease return
estimated
$918Kremoved
of duplicate, above-contract and beyond-goal charges on one $8.9M widebody quote
Quoted$8.91M
Agreed charges out−$0.92M
target
5days
from quote to signed workscope, so the shop slot and parts hold

“demo” = seen in the working solution, on its sample data · “target” = the design goal, measured in the live solution · “estimated” = our estimate of where the days go · “typical” = published figures (IATA with Oliver Wyman — $2.6B of engine leasing to cover shop-visit backlogs in 2025; Oliver Wyman Global Fleet & MRO Forecast 2026–2036 — MRO $136B in 2025, engines the largest segment; IBA via Aviation Week — narrowbody engine shop visits up about 40% from 2024 to 2025). Regulations named for context: 14 CFR 121.380, Part 39 and 121.374. Corvane Airways and every person, shop, lessor, serial number, quote and lease named on this page are fictional — characters and sample data in the working solution.

Questions

What powerplant engineering and lease teams ask us.

What is engine workscope review?

Engine workscope review is checking an engine shop visit's workscope and quote before you approve it: each module against the build goal, each life-limited part against the next removal and the lease return, each AD and service bulletin due, and each line against the shop contract. Engine Workscope Review gives that work to agents that read the quote, the records, the directives, the lease and the contract, check each other and draft cited questions to the shop; the powerplant engineer decides every finding and signs.

How do you review an engine shop visit quote line by line?

An engine shop visit quote review starts with the quote reader, which splits the quote and every revision into lines and pins each line to the module it prices. The price checker tests each line against the general terms — rates, handling caps, fixed-price scope and test cell terms — and finds duplicates, such as labor already covered by a fixed-price module restoration. When the revised quote arrives, the agents check that only the approved changes moved.

How are life-limited parts (LLPs) checked against engine lease return conditions?

This is life-limited parts tracking to the lease return, not just to the next removal. The records agent reads the LLP status sheet and back-to-birth packs, takes each part's life limit and cycles since new, and projects it with the fleet plan's cycles a year to the lease return date. The lease agent reads the return clauses, so a part whose stub life meets the build goal but returns below the lease minimum is caught before you sign. A what-if shows which parts cross the line if utilization changes.

What is a build goal in engine workscope planning?

In engine maintenance planning, the build goal is the life you need from the engine after the shop visit — cycles on wing to the next planned removal, with every lease condition met. The workscope agent compares each module's quoted workscope level with the build goal and your workscope planning guide, and prices options against it: shop visit cost, cost per cycle, lowest part at return, and whether a second shop visit would be needed.

Does it check ADs and service bulletins due at the shop visit?

Yes. The directives agent finds every AD and service bulletin due at this exposure for the serial number, including your ETOPS configuration standard, and checks each against the quote and the engine's records. A missing one becomes a finding with a one-click question to the shop, and the agent never closes a directive without a record.

Does it build the maintenance reserve claim?

Yes. Once the workscope is signed, the cost-record agent builds the shop visit cost record by module and the reserve claim against the lease's reserve balances, caps and exclusions, and later reconciles the shop's invoice against the approved workscope. Finance reviews and submits every claim.

Do engineers stay in control of the workscope?

Yes. The agents propose, cite and ask; they never change a quote or send anything to a shop, lessor or finance without a person's approval. The powerplant engineer approves, edits or rejects each finding with a reason code and signs the workscope, and above the threshold the engine program manager countersigns.

How does it go live at our airline?

The Agentic Solution Engine builds and deploys Engine Workscope Review from your requirements and documents — your M&E system, records library, shop contracts, leases and workscope planning guide. It goes live once every quality gate has passed, and your thresholds, roles and planning rules are settings you can change.

See it on
your next shop quote.

We'll run Engine Workscope Review on one of your own past shop visit quotes, with its LLP status sheet and lease.