Pre-Startup Safety Review demo

Ticks on the pre-startup checklist tested against their records, then each named person called for go or no-go before the unit starts. 1:24

What the demo shows

Checks construction, procedures, training and open actions before a change starts up.

Agents read the change, build the checklist, and open the record behind each tick. They compare what was built with what was approved, the roster with the training record, and certificates with the design. When a record changes, what stood on it reopens. Each named person is then called in turn for go or no-go, against a startup clock.

Transcript

  1. Pre-Startup Safety Review tests the evidence before change starts for process safety teams.
  2. At one plant where two died, investigators found an incomplete review.
  3. All 86 are ticked for 6 o'clock.
  4. Agents open each record.
  5. 77 backed, 6 tick only, 3 failed.
  6. Three operators have no training record.
  7. A field at a drain could overload the flash relief.
  8. A relief valve certificate reads 1,490 over the 1,440 limit.
  9. Construction calls no-go, and that stops the roll.
  10. The manager cannot say go, so startup moves to 1,400 hours.
  11. Pulling that valve reopens five backed items.
  12. The first bench test fails at 1,488.
  13. The second reads 1,436.
  14. and a second person checks it.
  15. Nobody has said go.
  16. Built on Botminds: agents, data, screens, and governance on one platform.

Transcribed from the film’s narration. Captions are on the player.