WorkflowManufacturing & Quality

Change Control Impact Assessor

Change impact assessment that finds everything a change touches, before the board meets

Every change request checked against everything it touches, before the board meets.

See one case, screen by screen ↓
demo22itemstouched by one bag supplier change, across nine areas — the request listed 2
demo6weeksfrom board approval to the first batch on the change, in the generated plan
target1.4daysmedian from triage to a complete, cited impact assessment
target87%of changes approved at the first board, none sent back for information
The problem

Why change controls arrive at the board half-assessed

A change owner raises a change request and writes down the impact they know about: two SOPs to revise, and “regulatory impact: to be checked by Regulatory”. Everything else — the incoming inspection procedure, the MES recipe that only accepts one barcode format, the LIMS reference spectrum, the OQ that was run with the current bag, the registration that names the supplier in 3.2.S.2.3 — has to be found by hand, one function at a time.

So the assessment goes round the houses: Validation checks the systems, QC the specifications, Regulatory CMC works out the filing per country, and the change misses one board or comes back for information. Whatever is found late is found during implementation, when it holds up the first batch.

target≈ 9daysfrom triage to a complete impact assessment by hand
target34%of the items a change touches are missing from the request
typical8–10weeksfrom approval to use, as typically reported
Where an impact assessment’s days goestimated
By hand9 days
With the solution1.4 days
  • Reading the request and agreeing the scope1 → 0.1 d
  • Finding affected SOPs, forms and batch records2.5 → 0.3 d
  • Checking systems and equipment with Validation2 → 0.3 d
  • Specifications, products and stability1 → 0.2 d
  • Working out the filing in every market2.5 → 0.5 d

Estimated split for a typical major change, by hand and with the solution, in working days.

How it works

How a change moves

Six specialist agents read the change, search everything it touches in parallel and write a cited impact matrix; the change board decides and signs.

What comes in
Change inChange request · from the quality system
Agents at work
Change Readerwhat, where, which products
Then
Document Finderprocedures · forms
System & Equipment Matchersystems · equipment
Spec, Product & Stability Checkerspecs · products
Registration Checkermarkets
Then
Impact Writer & Plannercited matrix
A person decides
Change boardowner and QA review; the board votes and signs
What comes out
Cited impact matrix
Signed board decision
Task plan with a release gate
One case, step by step

One supplier change, from request to signed plan

Plant 3 in Leiden needs a second source for its 2,000 L single-use bioreactor bags after the current supplier announced a 40 % allocation cut for 2027. Here is what happens to change CC-26-1184, screen by screen, in the working solution.

  1. 01The day before the board

    The board week, on one screen

    Dana Okafor · QA Operations lead, board chair

    Thursday’s change control board meets at 10:00 with five changes on the agenda. Three of the five already have a complete, cited impact assessment and the agenda pack goes out at 16:00. One is new from the QMS and not assessed yet: CC-26-1184, qualifying Tessmer Single-Use as a second 2,000 L bag supplier for Veltrimab and Corventa drug substance.

    “The request lists 2 SOPs. Six agents will search SOPs, systems, equipment, specifications, registrations and prior changes for everything else it touches.”

  2. 02Raised Oct 2

    What the owner wrote

    Omar Haddad · MSAT engineer, change owner

    Omar’s request is a Major supplier/material change at Plant 3 — Leiden. Its known impact is one line: “SOP-USP-031 and SOP-USP-044 to be revised. Regulatory impact: to be checked by Regulatory.” The agents start from exactly that record, with the owner’s passage highlighted beside the workspace.

  3. 03One click

    Six agents read the change and search everything

    Change Reader, then four agents in parallel

    The Change Reader turns the request into a scope: what changes, where, and for which products and materials. Then four agents search at once — the Document Finder across 2,412 SOPs and forms, the System & Equipment Matcher across 318 systems and 604 assets, the Spec, Product & Stability Checker across 1,904 specifications, and the Registration Checker across 412 dossiers in 38 markets.

    Items appear area by area as they are found, each with its disposition and confidence.

  4. 04Seconds later

    2 in the request, 22 found

    Impact Writer & Planner

    The impact matrix lists 22 touched items across nine areas: SOPs and documents, computerised systems, equipment and qualification, specifications, products, market filings, stability, suppliers and training. Three more are checked and marked not affected, with the reason. A precedent turns up at another site: CC-25-0732, the second 500 L bag supplier at Plant 5 — Cork.

    “12,480 sources searched · 33 passages cited · 1 precedent found.”

  5. 05Reviewing

    Every item opens on its source passage

    Omar Haddad · change owner

    SOP-WH-012, incoming inspection of single-use assemblies, was not in the request. Its Table 2 lists only the current supplier’s certificate checks and label format, and deliveries from any other supplier go on hold. Next to it, the Cork precedent: the incoming-inspection SOP and the MES barcode rule were found late there and delayed the first batch by 9 days.

    Accept, mark not affected, or change the disposition — the agents propose, a person decides.

  6. 06Below 85 %

    Three items need a person’s call

    Priya Raman · QC lead

    Anything under the confidence line is marked “needs your call” and is never accepted in bulk. The TF-90 film extractables data sit at 62 %: the supplier’s study covers 40 °C for 21 days, but harvest is held in the bag for up to 30 days at 2–8 °C. The MES recipe’s regression scope (78 %) goes to Validation and the Japan filing type (71 %) to Regulatory CMC.

    “Accept all at 85 % or more” takes the rest in one click: 22 items accepted, 3 still need your call.

  7. 07Markets

    A draft filing category for every product and market

    Lena Ortiz · Regulatory CMC lead

    The Registration Checker reads each registration and the country rule books. For Veltrimab: CBE-30 in the US, Type IB in the EU, UK and Switzerland, prior approval in Brazil, and Japan left as her call. Corventa needs no filing in the US or EU, because its approved lifecycle document (ICH Q12) says the bag supplier is not an established condition.

    “Release gate: no Tessmer-bag Veltrimab lot ships to the US until 30 days after FDA receives the CBE-30, or to Brazil before approval.”

  8. 08Thursday’s board

    Votes, with conditions written down

    The change board

    Omar agrees. Lena agrees with a condition: no Tessmer-bag Veltrimab lot ships to the US before 30 days after the CBE-30 is received, or to the EU, UK or Switzerland before the Type IB is acknowledged. Sam Patel, Validation lead, agrees to a risk-based MES test of the bag-lot step plus the batch record print. Priya agrees on condition that extractables coverage of the 30-day harvest hold is confirmed before the first GMP batch. Jonas Becker votes in the meeting.

  9. 09Signed

    Approved with conditions, and signed

    Dana Okafor · board chair

    Dana signs with her password and the meaning “Approved as change board chair”. The decision is approval with three conditions, and the three open calls are carried as conditions — each goes to its owner, to decide before the first GMP batch.

  10. 10Right after signing

    A plan with a release gate

    Impact Writer & Planner

    Accepted items become 14 tasks with owners and dates, set from 214 similar tasks at Plant 3 since 2024, and are pushed to the QMS with 56 training assignments. Eleven tasks gate the first batch — documents, systems, the OQ addendum for BR-301/302, supplier audit and quality agreement, extractables and training. First batch on Tessmer bags: Nov 20, six weeks from approval.

    Shown beside it: 8–10 weeks, typically reported in the industry without agents.

Who it’s for

Built for everyone around the change board.

The same change, seen by the five people who carry it — what their week looked like, and what it looks like now.

OH
Omar HaddadMSAT engineer
Change owner
Before
Writes the impact he knows about and waits for each function to find the rest.
Now
Sees 22 touched items with their source passages the day he raises the change, and reviews them instead of hunting for them.
DO
Dana OkaforQA Operations lead
Board chair
Before
Chairs boards where changes come back for information because the assessment is not complete.
Now
Knows the day before which agenda items are fully assessed, and signs a decision with every condition written into the plan.
LO
Lena OrtizRegulatory CMC lead
Regulatory reviewer
Before
Works out the filing country by country from the dossiers and the rule books.
Now
Confirms a drafted category for every product and market, each citing the registration text and the rule-book entry.
SP
Sam PatelValidation lead
Validation reviewer
Before
Finds hard-coded recipes and qualification gaps during implementation.
Now
Sees the MES step, the integrity tester recipe and the OQ addendum at assessment, and sets the test scope himself.
PR
Priya RamanQC lead
QC reviewer
Before
Gets asked about specifications and extractables after the board has met.
Now
Gets the judgement calls in her queue with the supplier data and the procedure side by side.
Built on the engine

6 agents. Each with one job, and hard limits.

Six specialist agents read the change, search everything it touches in parallel and write a cited impact matrix; the change board decides and signs.

Change Reader

Reads the change request and turns it into what changes, where, for which products and materials — the scope the other agents search with.

  • Never edits the QMS record
  • Flags vague descriptions back to the owner
Document Finder

Searches SOPs, work instructions, forms and master batch records for every document the change makes wrong, and who is trained on each.

  • Every item cites the passage it found
  • Proposes Revise, Follow or Not affected — a person decides
System & Equipment Matcher

Matches the change to validated computerised systems (ERP, MES, LIMS) and qualified equipment, with a proposed assurance level.

  • The assurance level is a proposal for Validation
  • No change to any system configuration
Spec, Product & Stability Checker

Checks specifications, methods, products and stability commitments — including the ones that are not affected, with the reason.

  • Records the evidence for every “not affected”
Registration Checker

Reads each registration and the country rule books and drafts the filing category per product and market, through an ICH Q12 lens.

  • Every category is a draft until Regulatory CMC confirms
  • Below 80 % confidence, the category is “your call”
Impact Writer & Planner

Writes the cited impact assessment for the board, and after approval turns accepted items into an implementation plan with a release gate.

  • Tasks only from accepted items
  • The release gate always includes supplier qualification and training
Change board

Votes and signs, with conditions. The agents propose; a named person decides.

Ask in plain words

Ask about any change, in plain words

Anyone on the board can ask what a change touches, where it needs a filing or who is waiting on whom — or tell it what to change. Answers cite their sources.

What does CC-26-1184 touch that the request missed?

It touches 22 items in 9 areas; the request listed 2. The ones most likely to stop the first batch: SOP-WH-012 incoming inspection accepts one supplier only, MES step 4.2 rejects the new label format, the LIMS FTIR reference covers the old film only, and the BR-301/302 OQ was run with the current bag only. The same two gaps delayed the Cork precedent by 9 days.

Which markets need a filing for CC-26-1184?

Draft filing plan, for Lena Ortiz to confirm. Veltrimab: notify and wait in the US (CBE-30), EU, UK and Switzerland (Type IB), Canada and Singapore; prior approval in Brazil; implement, then tell in Australia, China and Korea; Japan is your call. Corventa: no filing in the US or EU — not an established condition. No Tessmer-bag Veltrimab lot ships to the US until 30 days after the CBE-30 is received.

Is the E&L data enough?

Probably, but it is QC’s call. The supplier’s study covers 40 °C for 21 days; the culture runs 16 days at 36.5 °C, so that is covered. The harvest can sit in the bag for up to 30 days at 2–8 °C — colder, but longer than 21 days. SOP-QC-207 asks for worst-case conditions. Confidence 62 %, so it is in Priya Raman’s queue as a condition before the first GMP batch.

Add a rule: flag any change that touches an established condition

Done — I added a rule for your approval: “Flag any change that touches an established condition, and list the products whose lifecycle document names it.” It is now in Settings → Rules, switched on for Plant 3.

Every screen

The working solution, as it ships.

13 screens from the working solution, on its sample data. Pick one to see it large.

Board weekThursday’s board, agenda readiness, every change by stage, what needs the chair and the assessment clocks.
Every change controlEvery change across the four plants with its class, stage, clock and an impact fingerprint of the areas it touches.
The change workspaceThe request as the owner wrote it, the lifecycle stages and six agents ready to assess.
Agents at workThe Change Reader sets the scope; four agents search documents, systems, specifications and registrations in parallel.
The impact matrixTwo items in the request, 22 found by the agents, across nine areas — each with a disposition and confidence.
Cited evidenceEach item opens on the passage it rests on, with the precedent from another site alongside.
Needs your callLow-confidence items, like extractables coverage of the harvest hold, wait for the person who owns them.
Filing by marketA draft category per product and market, with the ICH Q12 reasoning and the release gate it implies.
Board votesEach member’s vote and condition, the conditions carried into the plan, and the decision.
Electronic signatureThe chair signs with password and meaning; open calls go to their owners as conditions.
The implementation planFourteen tasks with owners and dates, eleven gating the first batch, and the release date.
The change control dashboardAssessment time, items the request missed, first-pass board approval, approval to use and where changes land.
Your board’s rulesThe confidence line, draft filings, precedent search, board quorum, minor-change approval and your own rules.
Governance

Built for regulated change: cited, voted, signed.

Every item cites its sourceEach touched item opens on the exact passage of the SOP, specification, system record or dossier it rests on — and every “not affected” carries the evidence that shows why.
Systems of record are read, not changedThe agents search read-only copies synced from the QMS, document library, RIM, validation inventory, ERP and training system. They never write to them without a person.
Uncertain items go to a personBelow the confidence line, an item is marked “needs your call”, routed to the owner for that area, and never accepted in bulk.
Filing categories are draftsRegulatory CMC confirms every product and market category. The draft cites the registration text and the rule-book entry it rests on.
The board votes and the chair signsMajor changes need QA, Regulatory CMC and Validation votes before the chair can sign. Every decision is signed with a password and its meaning, and conditions are written into the plan.
A release gate, and a full recordNo changed batch is released until every gating task is done. Each agent step and each human decision is on the change’s activity record, with who, what and when.
Configuration

Your board’s rules, not ours

How the agents assess changes and how the board decides are settings.

SettingDefaultChoose from
Send to a person below this confidence85 %75 · 85 · 90 %
Filing categories are draftsOn — Regulatory CMC confirmsRequired by the quality policy — cannot be switched off
Look for precedents at every siteOnSearches 6,830 prior changes
Assess new changes as soon as they arriveOnOr the owner starts the assessment
Board meetsThursdays · 10:00Agenda pack goes out the afternoon before
Major changes needQA · Regulatory CMC · ValidationAdd QC
Minor changesQA aloneWho can approve without the board
A change to a product-contact materialAlways opens an extractables and leachables itemA rule added by Priya Raman · Aug 2026
Connections

Works with the systems you already run

Your QMSchange requests in, tasks and actions out
Document librarySOPs, work instructions, forms, master batch records
Registrations (RIM)dossiers, established conditions, country rule books
Validation inventoryvalidated systems, equipment and qualification
ERPapproved supplier list and where each material is used
Training systemwho is trained on each document, and new assignments
What it changes

The difference, in numbers.

Every figure is labelled: a target the solution is built to, an estimate, a typical published result, or a proven one.

target
1.4days
median from triage to a complete, cited impact assessment
By hand≈ 9 days
With agents≈ 1.4 days
target
34%
of touched items on average were missing from the request; the agents found and cited them
missing from the request, found by the agents
target
87%
of changes approved at the first board, none sent back for information
first-pass board approval

“demo” = seen in the working solution, on its sample data · “target” = the design goal, measured in the live solution · “estimated” = our estimate · “typical” = published figures (BioProcess International, AI in biopharmaceutical quality management — 8–10 week change cycles). ICH Q10, ICH Q12 and EU GMP Annex 15 are named as context. People, companies and products named on this page are fictional — characters and sample data in the working solution.

Questions

What change control teams ask us.

What is a change control impact assessment?

It is the record of everything a proposed GMP change touches — procedures, validated systems, equipment, specifications, products, stability, suppliers, training and market registrations — and what has to happen to each before the change can be used. The Change Control Impact Assessor drafts it with six agents, cites every item to its source and puts it in front of the change board.

How does it find what the request missed?

The Change Reader extracts the changed item, sites and products from the request; then four agents search the document library, validation inventory, specifications and registrations in parallel. By default a document counts as touched when it names the changed item, its part number or its supplier. Items not affected are listed too, with the evidence.

Does it decide the regulatory filing category?

No — it drafts it. The Registration Checker reads each registration and the country rule books, checks whether the change touches an established condition under ICH Q12, and proposes a category per product and market. Regulatory CMC confirms every one, and anything it is unsure about is marked as their call.

Does the AI change our QMS or validated systems?

No. The agents search read-only copies synced from your systems of record and never write to them without a person. Tasks are pushed to the QMS only after the board has signed.

Do people stay in control?

Yes. Items under the confidence line go to a named person and are never accepted in bulk. Major changes need QA, Regulatory CMC and Validation votes before the chair signs, and each decision is signed with a password and its meaning.

What happens after the board approves?

The Impact Writer & Planner turns accepted items into tasks with owners and dates, carries the board’s conditions as a release gate and shipping restrictions, and pushes the actions and training assignments to your QMS and training system. No changed batch is released until every gating task is done.

Which systems does it connect to?

Your QMS, document library, registration system (RIM), validation inventory, ERP and training system. It searches what each change needs and records the passage behind every item.

How long does it take to go live?

The Agentic Solution Engine builds and deploys it from your requirements and documents — your change control SOP, board rules, registrations and a sample of past changes — and it goes live once every quality gate has passed. We will walk you through it on your own change controls first.

See it on
your change controls.

We’ll run the Change Control Impact Assessor on a sample of your own past change requests.