WorkflowFlight Operations & Dispatch

Discretionary Fuel Optimization

Discretionary fuel from each flight's own history: the agents explain it, the captain asks what-if, both co-sign

Each flight loads the extra fuel its history needs: an estimated $2.1M a year at one hub.

See one case, screen by screen ↓
demo1,400lbdiscretionary fuel recommended on the sample flight, where crews usually load 3,000
demo177of 180comparable arrivals that figure covers, with the legal minimum locked
demo0landingsbelow planned reserve in the sample hub's September report
estimated$2.1Ma yearat one hub from 350 lb less unused extra fuel per departure
In short

What is Discretionary Fuel Optimization?

Discretionary fuel, called extra fuel in many fuel policies, is the fuel a dispatcher and captain load above the legal minimum — trip, alternate and reserve. Discretionary Fuel Optimization recommends that figure for each flight from its own history: seven agents read the last 180 comparable arrivals, tonight's FAA programs and weather, and the cost of carrying the rest, and write one cited sentence. The dispatcher and the captain accept, raise or ask, and co-sign; the minimum stays locked.

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Updated

The problem

Why discretionary fuel is loaded by habit, and lands unused

Before every flight an aircraft dispatcher and the captain decide how much discretionary fuel to carry above the legal minimum. That dispatcher extra fuel and pilot extra fuel is a judgment made in minutes, from the weather, the NOTAMs, the FAA command center advisories and the last bad night at the destination. Nobody at the desk can see what the last hundred arrivals of the same flight actually used, so the figure is set by habit: on the sample Denver to Newark evening flight, crews usually load 3,000 lb of extra fuel.

Most of it lands unused, and carrying fuel burns fuel — about 3.5% of the extra weight every flight hour. When the captain does add fuel, the reason is rarely recorded, so the fuel loading policy never learns which raises were needed and which were not. The fuel-efficiency team finds out weeks later, in a separate tool, and the next release is set by the same habit.

typical4.48%of the fuel an average flight burns is spent carrying fuel it never uses
typical3.5% an hourof the extra weight burned just to carry unused fuel
typical$61.5Ma yearestimated from better discretionary fuel at one study airline
Where a dispatcher's minutes on one fuel call goestimated
By hand23 days
With the solution7.2 days
  • Reading FAA advisories, forecasts and NOTAMs for the destination6 → 2 d
  • Working out how much extra fuel to add4 → 1 d
  • Talking the figure through with the captain5 → 2 d
  • Re-checking after a new advisory, tail swap or MEL item4 → 1 d
  • Recording why the fuel changed1 → 0.2 d
  • Co-signing the release3 → 1 d

Estimated split for one flight's extra-fuel decision at a busy desk, by hand and with the solution. Minutes, not days.

How it works

How a fuel call moves

Seven agents turn each flight's own history and tonight's FAA programs into one cited figure; the dispatcher and the captain decide and co-sign.

What comes in
Flight and its history in180 past arrivals · flight plan, fuel on block, FAA programs, weather
Agents at work
Fuel history agentcomparable arrivals
Then
Flow and weather watcher
Carry-cost calculator
Then
Fuel recommenderfigure + reasons
Then
Policy guardlegal minimum locked
Override reviewer
A person decides
Dispatcher and captainaccept, raise or ask, and co-sign
What comes out
Co-signed release
Reason for every change
Rules proposed for two signatures
One case, step by step

One flight's discretionary fuel, from the agents' figure to a co-signed release

Thursday 15 October at Corvane Airways' Denver operations control. Marcus Reyes works the East desk, 38 departures between 16:00 and 20:00 MDT. CV 731 to Newark is due for release at 16:20, and its captain has a question. Here is what happens, screen by screen, in the working solution.

  1. 01Thursday afternoon

    Six flights need him, each with the reason

    Marcus Reyes · Aircraft dispatcher

    Marcus has 38 flights in his window, 6 that need him and 19 already released — 14 at the agents' figure and 5 raised with a reason, together carrying 23,700 lb less than crews usually load. CV 226 needs his co-signature on a captain's raise, CV 1189 was swapped to a 737-9 and must be re-run, CV 344 has too little history and is his call. On CV 731 the captain has asked about a ground delay.

    What the agents found: “Advisory 062 proposes a ground delay program at EWR tonight; the agents re-checked CV 731 and CV 1189 at 15:56.”

  2. 0215:31

    Tonight's FAA programs, matched to his flights

    Flow and weather watcher

    The watcher reads the FAA command center feed and the terminal forecasts. Advisory 062 proposes a ground delay program at EWR from 20:00 to 23:59 EDT at a program rate of 32 arrivals an hour, with wind 310° 22 gusting 34 kt and ceilings of 1,200 ft after 00Z. EWR is marked high holding risk; SFO already has a ground delay program in effect and New York arrival rates are reduced from 19:00 EDT. It re-runs the calls each program touches and hands the changes to Marcus.

    The watcher reports programs as issued; it never presents a forecast as fact.

  3. 03One click

    “Load 1,400 lb extra. Here is why.”

    Fuel recommender

    The fuel call opens with one sentence over a strip of 180 dots — the fuel used beyond plan on the last 180 evening arrivals of CV 731 and CV 1189. A line marks the agent's 1,400 lb; a faint one marks the 3,000 lb crews usually load. Four reasons follow, each cited: the history, Thursday evenings with 12 minutes of holding on average, tonight's proposed program, and the cost of carrying the rest — 3,000 lb instead of 1,400 burns about 191 lb more, $119 and 274 kg of CO2.

    Policy guard: “Minimum fuel for release is 21,800 lb — trip, PHL alternate and the 45-minute reserve — and is unchanged. The figure above is discretionary fuel only.”

  4. 04The evidence

    Every arrival behind the number

    Fuel history agent

    Behind the figure sit the 180 comparable arrivals the history agent built at 15:38: same route, departures 16:30 to 18:30, A321neo, 4 June to 14 October. Thursdays used +826 lb beyond plan on average, ground-delay nights with pop-up holding +1,590 lb, and arrivals with 16 minutes of holding or more +1,411 lb. Each row shows the date, tail, holding, fuel loaded and fuel used, and opens its datalink record.

    The history agent needs 60 comparable arrivals, else it says so; it never fills gaps.

  5. 0515:51

    The captain reads it on her flight bag

    Capt. Elena Brandt · A321neo captain

    Captain Brandt sees the same sentence, the same strip and the same conversation on her electronic flight bag, with three choices: accept 1,400, raise, or ask. She asks the question she cares about.

    “Looks reasonable. But what if EWR goes to a ground delay tonight?”

  6. 0615:54

    The what-if, answered from history

    Fuel recommender

    Marcus sends her the ground-delay case. On the 11 arrivals with an EWR ground delay program, most of the delay was taken on the ground in Denver and 8 used under 520 lb beyond plan; 3 met pop-up holding and used 1,460, 1,590 and 1,720 lb. Each landed with the PHL alternate fuel and the 45-minute reserve intact. The strip highlights those nights, and 1,800 lb covers all 180, for about 48 lb ($30) more to carry than 1,400.

    Capt. Brandt: “Thanks — that's the night I worry about. Make it 1,800.” Reason: expected holding or arrival program. A captain may always add fuel.

  7. 0716:12

    He agrees and co-signs the release

    Marcus Reyes · Aircraft dispatcher

    The co-sign screen shows the whole release: minimum fuel 21,800 lb, locked; taxi 400 lb; extra fuel 1,800 lb against the agents' 1,400; the reason; ramp fuel 24,000 lb; 180 of 180 comparable arrivals covered. Marcus confirms that the weather, NOTAMs and advisory 062 were reviewed with the captain, and that she co-signs on the flight bag.

    “Weather, NOTAMs and advisory 062 reviewed with the captain.” Under 14 CFR 121.601 the dispatcher gives the captain all available information.

  8. 08Released

    Her reason is kept, and counted

    Override reviewer

    Release 731/15 is co-signed by Captain Brandt at 16:11 and Marcus at 16:12: 1,800 lb extra, 144 lb of fuel not burned against the usual 3,000. The Override reviewer records her raise as the 47th on EWR evening arrivals with the reason “arrival program”, and updates proposal P1 for the fuel policy engineer.

    “Proposal P-1 — add 400 lb when an EWR ground delay program is proposed — is updated for Owen Takahashi.”

  9. 09After the release

    Repeated reasons become a proposed rule

    Owen Takahashi · Flight operations engineer, fuel policy

    Owen sees every raise and cut with its reason and whether the fuel was needed: 2,067 raises in September, 431 cuts, 31% of raised fuel used. P1 rests on 47 raises, 20 of which used the extra, for +$270 a month to carry. P2 would lower SFO mornings by 200 lb: 61 raises for “personal judgment”, the extra used on 2. He can backtest, edit, reject or approve; the Director of Dispatch gives the second signature. Captain names stay hidden.

    The Override reviewer proposes only; two people approve before a rule changes anything.

  10. 10Month end

    Savings she can defend, safety first

    Grace Lindqvist · Director of Fuel Efficiency

    The Savings reporter measures September against the June baseline: average extra fuel per departure down from 2,180 to 1,830 lb across 8,880 departures, an estimated $175,200 saved, 282,800 lb of fuel not burned and 405 t of CO2 avoided. Every input of the arithmetic is on the screen. The safety counters come first: 0 landings below planned reserve, no diversions for fuel, 1.9% of arrivals using more than the agents' figure against a design of 2.5%.

    “Measured against the June 2026 baseline, before the agents went live on 15 July. Estimates are labeled; safety counters come first.” At this rate, an estimated $2.1 million a year at Denver.

Who it’s for

Built for everyone who signs for the discretionary fuel.

The same fuel call, seen by the five people who carry it — what their day looked like, and what it looks like now.

MR
Marcus ReyesAircraft Dispatcher · Denver operations control, East desk
Aircraft dispatcher
Before
“I add fuel because I can't see what the last hundred flights needed.” 38 releases in a four-hour window, each extra figure set from desk habit.
Now
Opens each fuel call with one cited figure and the arrivals behind it, answers the captain's what-if in the same thread and co-signs with the reason kept.
CE
Capt. Elena BrandtA321neo Captain · Denver base
Captain
Before
“Show me why, and I'll take less. Don't tell me to.” Reads the release on her flight bag before departure and has the final say on extra fuel.
Now
Sees the same sentence, strip and conversation on her flight bag; accepts, raises with a reason or asks — and her raise is never cut.
OT
Owen TakahashiFlight Operations Engineer · fuel policy
Fuel policy engineer
Before
“Overrides are the best data we have. Today they vanish into a spreadsheet.”
Now
Sees every override with its reason and outcome, and the rules the agents propose from them, with the evidence and a backtest to approve, edit or reject.
RC
Ruth CallahanDirector of Dispatch
Director of Dispatch
Before
“Nothing changes the policy without two signatures.” Owns dispatch records and signs every fuel-policy change.
Now
Gives the second signature on each proposed rule, sees the locked legal limits and every policy version with its two signers.
GL
Grace LindqvistDirector of Fuel Efficiency
Director of Fuel Efficiency
Before
“I need savings I can defend to finance and to the pilots.” Answers to the CFO for the fuel bill.
Now
Gets a monthly savings and safety report with every input of the arithmetic shown, by fleet and by route, measured and estimated kept apart.
Built on the engine

7 agents. Each with one job, and hard limits.

Seven agents turn each flight's own history and tonight's FAA programs into one cited figure; the dispatcher and the captain decide and co-sign.

Fuel history agent

Builds each flight's comparable arrivals — same route, departure hour ±90 minutes and aircraft type, the last 180 in 150 days at most — and the fuel each one used beyond plan, from the flight plan and the datalink fuel on block, with holding minutes and any arrival program.

  • Needs 60 comparable arrivals, else says so and gives no set
  • Never fills gaps; cites the record of every arrival
Flow and weather watcher

Reads FAA command center advisories — ground delay programs, airspace flow programs, miles-in-trail — terminal forecasts and pilot reports, matches them to the flights in the window and re-runs the calls they touch.

  • Reports programs as issued; never presents a forecast as fact
Fuel recommender

Chooses the smallest 100-lb step that covers 97.5% of comparable arrivals, conditioned on tonight's programs, writes the reason in one sentence and answers what-ifs in the conversation with the dispatcher and the captain.

  • Discretionary fuel only — never minimum, alternate, reserve or MEL fuel
  • Every reason cited; never releases a flight
Policy guard

Re-checks every figure against 14 CFR 121.639, 121.645 and 121.647, the operations specifications and the Flight Operations Manual §7.4, and hands a flight to the dispatcher when the history is too thin.

  • Blocks, never edits
  • Cannot be paused
Carry-cost calculator

Prices what carrying extra fuel burns, in pounds, dollars and CO2, from the aircraft type's performance factor and the into-plane fuel price.

  • Labels every result as an estimate
Override reviewer

Groups raises and cuts by reason, checks whether the extra fuel was used, backtests a rule on history and proposes it to the fuel policy engineer and the Director of Dispatch.

  • Proposes only; two people approve
  • Captain names hidden by default
Savings reporter

Writes the monthly savings and safety report against the June baseline, by fleet and by route, with every input of the arithmetic on the record.

  • Keeps measured and estimated apart
  • Safety counters first
Dispatcher and captain

Decide and co-sign; the captain may always add fuel. The agents propose; a named person decides.

Ask in plain words

Ask the fuel agents, in plain words

Ask about any flight, arrival program or figure. Every answer cites its source and opens the screen it comes from.

Why 1,400 lb on CV 731 instead of the usual 3,000?

On the last 180 evening arrivals of CV 731 and CV 1189 the fuel used beyond plan averaged 316 lb, and 1,400 lb covers 177 of them. Thursdays are the heavy nights: 31 arrivals averaged 12 minutes of holding, and tonight the FAA has proposed a ground delay program at EWR. Carrying the usual 3,000 lb burns about 191 lb more ($119). The minimum of 21,800 lb is not touched.

What if EWR goes to a ground delay program tonight?

Then most of the delay is taken on the ground in Denver. On the 11 ground-delay arrivals in the history, 8 used under 520 lb beyond plan; 3 met pop-up holding and used 1,460, 1,590 and 1,720 lb. All kept the PHL alternate fuel and the 45-minute reserve. 1,800 lb covers every one of the 180; it costs about 48 lb more to carry than 1,400.

Which of my flights need me before 17:00?

6 calls need you; 2 have a release due before 17:00 — CV 226 to ORD at 16:05, where the captain raised the extra and needs your co-signature, and CV 731 to EWR at 16:20, where the captain asked about a ground delay. The other 13 are ready at the agents' figure.

How much did Denver save in September, and is it safe?

$175,200 in September: average extra fuel fell from 2,180 to 1,830 lb on 8,880 departures, so 282,800 lb of fuel was not burned carrying it, and 405 t of CO2 avoided. Safety first: 0 landings below planned reserve, 2 “minimum fuel” advisories (3 in the June baseline), no fuel diversions, and 1.9% of arrivals used more than the agents' figure, against a design of 2.5%. The dollars are an estimate; at this rate, about $2.1 million a year.

Every screen

The working solution, as it ships.

13 screens from the working solution, on its sample data. Pick one to see it large.

The dispatcher's windowThe dispatcher's home: flights in the window, the six discretionary fuel calls that need him with their reasons and release times, what the agents found today and the ask box.
FAA arrival programs todayFAA ground delay programs, reduced arrival rates and thunderstorm forecasts by destination for tonight's fuel planning: the flights each one touches, holding risk and the watcher's re-runs.
The fuel callOne flight's discretionary fuel recommendation: the agent's sentence, 180 comparable arrivals on a dot strip, four cited reasons, the cost to carry fuel and the conversation with the captain.
The evidence behind the figureWhat drives the extra fuel — day of the week, arrival programs, holding at the destination — and all 180 arrivals with fuel loaded, fuel used beyond plan and whether 1,400 lb covered them.
The captain's flight bagThe captain's view on the electronic flight bag: the same discretionary fuel figure, strip and messages, with accept, raise and ask.
The ground-delay what-ifThe strip redrawn to ground delay program nights, the worst case at 1,720 lb, and the captain's raise to 1,800 lb with its reason.
Co-sign the releaseMinimum fuel locked, taxi, extra and ramp fuel, the reason for the change and the dispatcher's and captain's co-signatures.
Released, reason keptThe released flight with both signature times, the fuel not burned against habit, and the Override reviewer recording the raise against a proposed rule.
Overrides and proposed rulesEvery pilot extra fuel raise and dispatcher cut with its reason and outcome, and the rules the agents propose from them, each with evidence, backtest, approve, edit and reject.
Fuel policyLimits that never change — 14 CFR 121.639, 121.645, 121.647, MEL fuel, the captain's right to add fuel, EASA CAT.OP.MPA.181 — and a rule change waiting for its second signature.
Monthly savings and safetyMonthly airline fuel efficiency report: fuel not burned, dollars and CO2 against the June baseline, the arithmetic line by line, safety counters, routes with the most unused fuel at landing and savings by fleet.
Audit trailEvery recommendation, message, change and signature by people and agents, with the flight's evidence package export.
Thresholds and re-run triggersCoverage target, minimum history, step, history window, largest monthly cut and review rule, previewed on tonight's flight, and when the agents re-run.
Governance

Built for operational control: discretionary fuel cited, co-signed, on the record.

Minimum fuel is lockedTrip, alternate and reserve fuel under 14 CFR 121.639 and 121.645, and MEL fuel, are set by flight planning and cannot be changed here. The agents recommend discretionary fuel only, and the Policy guard re-checks every figure; it blocks, never edits, and cannot be paused.
Dispatcher and captain co-signEvery release is co-signed by the dispatcher and the captain, who share operational control under 14 CFR 121.533. The agents never release a flight; the co-sign screen confirms the weather, NOTAMs and advisories were reviewed with the captain.
The captain may always add fuelA captain's raise needs no approval and a dispatcher cannot cut it (FOM §7.4.3). A cut below the agents' figure needs a reason and passes the Policy guard. For European departures the policy also locks EASA CAT.OP.MPA.181, where discretionary fuel is part of the fuel scheme and is added above the required fuel at the commander's discretion; the agents only advise.
Every reason cites its sourceEach reason the Fuel recommender gives opens its source: the arrivals in the history, the FAA advisory, the terminal forecast, the performance factor, the rule. Flights with fewer than 60 comparable arrivals get no figure and go to the dispatcher.
Rule changes need two signaturesRepeated override reasons become proposed rules, with evidence and a backtest. The fuel policy engineer approves, edits or rejects, the Director of Dispatch gives the second signature and the Chief Pilot is informed. Captain names are hidden in override analysis; revealing them is logged.
Every decision on the audit trailEvery recommendation, message, change and signature — people and agents — is on an audit trail that is never edited or deleted, and a flight's evidence package exports in one click. Fuel-call evidence is kept 24 months; 14 CFR 121.695 asks for copies of the dispatch release for at least three months.
Configuration

Your fuel loading policy, not ours

How the agents make the call is set by your fuel policy engineer, previewed on tonight's flights, and every change is a new policy version signed by two people.

SettingDefaultChoose from
Coverage target97.5% of comparable arrivals95 · 96 · 97 · 97.5 · 98 · 99 · 99.5%
Minimum comparable arrivals60 — below it the dispatcher decides aloneFrom 30 to 120
Step100 lbFigures are rounded up to this step
History windowLast 180 arrivals, 150 days at mostSame route, departure hour ±90 min, same aircraft type
Largest cut a rule may make in a month300 lb per routeProtects crews from sudden drops on a route
Review before sendingMore than 3,000 lb below what crews usually loadShown to the dispatcher before the captain
When the agents re-runNew or revised FAA advisory · terminal forecast amended · aircraft swap · new MEL itemEach trigger on or off
Recommendation ready · escalate an open call90 minutes before departure · 35 minutes, to the OCC duty managerCaptain's answer expected 45 minutes before departure
Connections

Works with the systems a release already runs on

Flight planning systemoperational flight plans, minimum fuel and MEL fuel, read only; the agreed extra is written back to the release
Datalink (ACARS)out, off, on and in times and fuel on block for every arrival
FAA command center feedground delay programs, airspace flow programs and advisories through the FAA's system-wide information service
Aviation weatherterminal forecasts, observations and pilot reports
Electronic flight bagthe captain's view, messages and co-signature
Journey log and fuel pricefuel uplift and remarks after each flight; into-plane contract price by station
What it changes

The difference, in numbers.

Every figure is labelled: a target the solution is built to, an estimate, a typical published result, or a proven one.

estimated
$2.1Ma year
at one hub from 350 lb less unused extra fuel per departure
June, by habit2,180 lb extra
With agents1,830 lb extra
typical
0changes
to legal minimum fuel (14 CFR 121.639); the agents advise on discretionary fuel only
177 of 180 arrivals
covered on CV 731 with the minimum locked
estimated
4,860t CO2
a year avoided at one hub, from fuel not burned carrying fuel

“demo” = seen in the working solution on its sample data · “estimated” = our arithmetic, shown on the Savings screen: 350 lb × 3.5% an hour × 2.6 h × 8,880 departures a month ÷ 6.7 lb a gallon × $4.15, × 12; CO2 × 3.16 (ICAO) · “typical” = published figures: Ryerson, Hansen et al. 2015 (4.48% of fuel burned carrying unused fuel); a published industry rule of thumb (about 3.5% of the extra weight burned per flight hour to carry it; published ranges run 2.5–5%); Kang & Hansen 2018, Transportation Research Part C ($61.5 million a year at one study airline, from a machine-learning discretionary fuel method); Kang & Hansen 2021, Transportation Science, on statistical contingency fuel · Regulations named: 14 CFR 121.533, 121.601, 121.639, 121.645, 121.647, 121.695; EASA CAT.OP.MPA.181 · The problem split is estimated. Corvane Airways and the people named on this page are fictional — characters and sample data in the working solution.

Questions

What dispatch and airline fuel efficiency leaders ask us.

What is Discretionary Fuel Optimization?

Discretionary fuel, called extra fuel in many fuel policies, is the fuel a dispatcher and captain load above the legal minimum — trip, alternate and reserve. Discretionary Fuel Optimization recommends that figure for each flight from its own history: seven agents read the last 180 comparable arrivals, tonight's FAA programs and weather, and the cost of carrying the rest, and write one cited sentence. The dispatcher and the captain accept, raise or ask, and co-sign; the minimum stays locked.

Who decides how much extra fuel a flight carries?

The dispatcher and the captain, who share operational control under 14 CFR 121.533. The agents recommend; the two of them decide in one conversation and co-sign the release. The captain may always add fuel without approval, and a dispatcher cannot cut a captain's request.

How much does it cost to carry extra fuel?

Carrying fuel burns about 3.5% of the extra weight every flight hour. On the sample Denver to Newark flight, loading the usual 3,000 lb instead of the recommended 1,400 burns about 191 lb more, $119 and 274 kg of CO2 on one flight. Published research puts the fuel spent carrying unused fuel at 4.48% of an average flight's burn.

Does it change minimum fuel or reserve fuel?

No. Trip, alternate and reserve fuel under 14 CFR 121.639 and 121.645, and MEL fuel, come from flight planning and are locked. The agents recommend discretionary fuel only, and the Policy guard re-checks every figure against the regulations, the operations specifications and the fuel policy — it blocks, never edits, and cannot be paused.

How is it different from statistical contingency fuel or other extra fuel optimization?

A statistical contingency fuel figure is usually one percentile per city pair, rarely conditioned on the hour, the day or today's traffic programs. Here the figure comes from the same flight's arrivals at the same hour on the same aircraft type, adjusted for tonight's FAA programs, with the reasons written out and a what-if answered on the same history.

How does it handle ground delay programs, holding fuel and weather changes?

The Flow and weather watcher reads FAA command center advisories, terminal forecasts and pilot reports. A new or revised advisory, an amended forecast, an aircraft swap or a new MEL item re-runs the calls it touches and tells the dispatcher and the captain what changed before the release. The history behind each figure already counts the holding fuel used on past ground delay program nights, and the captain can ask what-if on those nights alone.

Do dispatchers and captains stay in control, and how does the fuel loading policy change?

Yes. The agents never release a flight or cut a captain's fuel. Every raise or cut keeps its reason; the Override reviewer turns repeated reasons into a proposed rule with evidence and a backtest, and it changes nothing until the fuel policy engineer and the Director of Dispatch both sign.

How long does it take to go live?

The Agentic Solution Engine builds and deploys it from your requirements and documents — your fuel policy, operations specifications and a sample of past flight plans and fuel-on-block history — and it goes live once every quality gate has passed. A station starts with a backtest on its own 150 days of history, and the Director of Dispatch approves its go-live.

See it on
your own arrivals.

We'll run Discretionary Fuel Optimization on a sample of your own flight plans and fuel-on-block history.